For 27 years, OMI has helped OEM leaders bring custom DC motors and starters to market — designed, engineered, and manufactured under one fully integrated platform. Every solution is built to your specifications, certified to automotive standards (IATF 16949 / ISO 9001), and ready to scale with your demand.
Key Benefits
“Experience You Can Trust, Expert Engineering & Customization and High Production Capacity ”
We calculate performance with precision using electromagnetic analysis to ensure power without overheating systems.
We optimize the starter diameter for small spaces while maintaining the target performance.
We rigorously validate no-load RPM to guarantee consistent operation.
We measure maximum current draw during stall to ensure resistance against extreme stress.
We verify torque under load to guarantee output power.
A multidisciplinary team that turns your technical requirements into manufacturable designs.
Dedicated facilities to validate form, fit, and function before tooling investment.
IATF 16949 and ISO 9001 protocols applied to every component before release.
200,000+ sq. ft. of manufacturing space across the USA, Mexico, and China.
Flexible capacity to grow from low-volume runs to 200,000+ units per year.
DFM expertise applied to existing products to improve cost, reliability, and performance.
Every successful product starts with a clear technical brief. We sit down with your engineering and commercial teams to define performance targets, operating environment, regulatory constraints, and production volume — turning a market opportunity into a precise engineering scope.
This early alignment is what separates projects that scale from those that stall. By the end of this stage, you have a documented set of specifications, an estimated bill of materials, and a feasibility report that derisks every decision downstream.
Our engineering team translates the brief into a manufacturable design. Using 3D CAD modeling, Numeric Simulations such as: EMAG (electromagnetic analysis), FEA (Finite element analysis), CFD (Fluid Dynamics analysis), DVP & R, and Design for Manufacture (DFM) principles from day one, we engineer each component for performance, durability, and cost-efficient production.
Every design is reviewed against IATF 16949 and ISO 9001 standards before moving forward. You receive technical drawings, simulation results, and a documented design package ready for prototyping — with no surprises when production begins.
We build functional and MFS prototypes that mirror the materials, tolerances, and assembly methods of the final product. This is not a mock-up: it is a working unit you can install, measure, and stress in your own environment.
Rapid iteration is where partnership pays off. Each prototype cycle feeds back into the design with measured data, allowing us to refine performance, reduce weight, or optimize cost before committing to tooling.
Each unit is validated in our certified testing lab against the parameters defined in step one: power output, free-load speed, block test torque, current draw, thermal behavior, and environmental resistance. Where required, we run DVP&R.
Testing is not a checkbox; it is the evidence that justifies your decision to scale. You receive full test reports, traceability records, and the certifications your downstream customers expect.
Once validated, the product moves to high-volume manufacturing across our 200,000+ sq. ft. of production space in the USA, Mexico, and China. Production lines are configured specifically for your component, with quality controls, traceability, and capacity that scale with your forecast.
From the first thousand units to over one million delivered, we operate as an extension of your supply chain — managing engineering and manufacturing execution so your team can focus on capturing the market. Where required, we support PPAP-ready documentation packages for automotive and powersports OEMs.
Based in Dallas, with global operations in Mexico, China, and Bangladesh.
DC motors and starters engineered to OEM standards with IATF 16949 certification for supply-chains.
Custom motor and Bendix systems for motorcycles and ATVs, built to perform in extreme conditions.
Heavy-duty motor solutions designed for mechanical endurance and minimal maintenance over long operational cycles.
Corrosion-resistant, waterproof DC motors engineered for reliable starting power in high-humidity and salt-air environments.
Competitive Advantage
3 STEPS
Define technical requirements, commercial objectives, and timeline.
Develop scalable, manufacturing-ready solutions.
We manage engineering and production while you capture market share.
Ready to scale your production? Complete the form to request a technical quote, or reach out directly to solutions@omi-designs.com to discuss your needs.
Ready to scale your production? Complete the form below to request a technical quote, or reach out directly to
info@omi1.com to discuss your custom manufacturing needs.
